Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM. Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussio ...
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Additive Economics: Reshoring, Risk & Revenue in Additive Manufacturing
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50:20In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challe…
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Startups, Tariffs & AI: What's Really Shaping the Future of Additive Manufacturing?
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34:43In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense sp…
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How Copper, Diamonds, & Beam Shaping are Revolutionizing 3D Printing
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1:06:12In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes guests from the University of Wolverhampton — Arun Arjunan, John Robinson, and Manpreet Singh. They delve into the university's significant contributions to additive manufacturing over the past 25 years, discussing their pioneering work in laser powder bed fusion, material …
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Tariffs, AI, & Robotics: Future Trends in Additive Manufacturing
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1:16:08In this episode of the Additive Snack Podcast, host Fabian Alefeld chats with Douglas Woods, President of AMT, about the evolving landscape of manufacturing. They discuss the significance of AI, robotics, and macroeconomic factors affecting the industry. Doug shares insights from his extensive background in manufacturing, including family history a…
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Rethinking the Railway: The Multi-Million Dollar Power of AM
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59:15In this episode of the Additive Snack Podcast, host Fabian Feld welcomes Stefanie Brickwede to discuss the significant strides Deutsche Bahn and Mobility Goes Additive have made in additive manufacturing over the past decade. Stefanie details the journey from initial implementation focusing on obsolete parts to current innovations involving digital…
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Built to Survive: 3D Printing the Future of F1 Racing
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53:04In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Stefan Seidel, Chief Technology Officer at Pankl Racing Systems. The discussion covers Pankl's innovative use of additive manufacturing (AM) in motorsports, aerospace, and high-performance sectors. Stefan elaborates on the transition to AM post-COVID-19, the stringent qua…
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Latest Advancements in AI for AM Monitoring & Quality Assurance with Interspectral
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34:12In this episode of the Additive Snack podcast, host Fabian Alefeld is joined by Isabelle Hachette, CEO of Interspectral, to discuss the intersection of healthcare and additive manufacturing (AM). Isabel shares her journey from a 20-year career in medical imaging to pioneering in AM space. The conversation covers how Interspectral's software transfo…
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Inside Conflux: How AM Pushes the Boundaries of Thermal Management
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56:40In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux. The discussion cover…
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A New Era of Automotive Manufacturing: The Synergy of Die-Casting and AM with Wes Byleveld of Exco Engineering
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39:11Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights. To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Addi…
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The Revolution of Beam Shaping for Additive Manufacturing with Alex Kingsbury of nLIGHT
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1:05:24Additive manufacturing (AM) is revolutionizing industries like medicine, aerospace, and defense. To meet these sectors' stringent demands for minimal waste, precise welds, and efficient energy use, innovative solutions are essential. To explore the diverse benefits and challenges of laser usage in additive manufacturing, Host Fabian Alefeld welcome…
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The Pitfalls and Potential of Implementing AM with Joris Peels & Max Bogue of 3DPOD
1:10:26
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1:10:26The current state of additive manufacturing is paradoxical. Its ability to create remarkable objects stands in contrast to the challenges of establishing a compelling business case for its universal use. To explore how and when additive will go mainstream, Host Fabian Alefeld welcomes the hosts of the 3DPOD podcast, Joris Peels and Max Bogue. Joris…
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The Next Frontier of Aviation and AM's Impact with Tim Berry of JetZero
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41:18By adopting space industry best practices, the aviation industry can fully leverage AM to push the design boundaries of aircraft manufacturing. Is widespread adoption the key to realizing the full benefits of this transformative technology? To explore how AM impacts the aviation industry, Host Fabian Alefeld welcomes back SpaceX alum and current He…
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Scaling Creativity with Additive Manufacturing with Shawn Zindroski of SNL Creative
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52:36What used to be known as rapid prototyping is slowly becoming a long-term strategy for the manufacturing industry. Brands and manufacturers who integrate additive manufacturing (AM) based on solutions for pain points are much more likely to leverage additive’s unique design language capabilities. To discuss additive’s endless possibilities, Host Fa…
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Additive Manufacturing’s Role in Tool & Die with Vilas Ravindra Dulipeta of AarKel
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44:26Additive manufacturing (AM) is transforming the tool and die industry by enhancing traditional processes and enabling intricate cooling structures in plastic injection molding that only AM can achieve. How will this technology reshape the future of tool and die manufacturing? To discover AM’s place in the tool and die industry, Host Fabian Alefeld …
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The Amazon of Additive Manufacturing with Markus Seibold of MakerVerse
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37:21Connecting manufacturers with end users makes a big impact in the industrial manufacturing space but building a manufacturing supply chain takes time. Machine learning and AI can help create a predictive supply chain management platform that will make manufacturing more accessible and help companies reduce complexity within their operations. To dis…
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The Integration of AM & Traditional Manufacturing with Penn United’s Jake Jones
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36:39Penn United Technologies Inc. is a manufacturing company making quiet waves by integrating conventional manufacturing with additive manufacturing (AM). They have been able to integrate AM technologies wisely and organically for a steady growth trajectory. To discover how Penn United curated its growth journey, Host Fabian Alefeld speaks with Penn’s…
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AM's Role in the Nuclear Industry with Westinghouse's Adam Travis
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39:44The nuclear industry is an underestimated technology that has a substantial impact on daily life. With an uptime average of ninety-three percent, nuclear power plants in the U.S. are three times more reliable than low-carbon technologies. Plus, that reliability makes the technology a smart choice to use as a backbone for future grids. To gain a wid…
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Personalized Spinal Bracing Made Reality with Additive Manufacturing
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36:22Additive manufacturing (AM) isn't just shaping the future of medical devices, it is actively changing lives. As it opens new possibilities for patient care around the globe, innovative 3D design solutions are raising the bar for patient comfort and satisfaction. Today, Host Fabian Alefeld speaks with Lisa Tweardy, CEO of MIGN, a company leading the…
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Fatigue & Fracture Behavior in AM Materials with Nima Shamsaei of Auburn University
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30:20The ultimate goal for additive manufacturing (AM) is for those creating, building, and designing for our future to reach for AM as another tool in their toolbox as easily as they would a traditional manufacturing method. To build this trust and knowledge of industrial 3D printing, countless hours of research are necessary. To learn more about the r…
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A.I. in Additive Manufacturing with Omar Fergani of 1000 Kelvin
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30:13It's clear that AI and additive manufacturing (AM) are a natural marriage of innovative technologies. As more companies focus on solutions that fortify the supply chain and increase the speed of engineering ingenuity, AM adoption will continue to accelerate. Today, host Fabian Alefeld speaks with the co-founder and CEO of 1000 Kelvin, Omar Fergani.…
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A Space Roundtable with NASA, Rocket Lab, The European Space Agency, and TRUMPF
1:03:46
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1:03:46Space exploration and additive manufacturing (AM) are accelerating rapidly. SpaceX was able to reach orbital velocity with its latest starship launch, providing beautiful imagery upon its reentry. Rocket Lab had its 45th launch, with 22 additional launches planned for this year, and the first metal 3D printer installation on the International Space…
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3D Printing Offers Opportunity to Custom Bike Designers with Kris Henry of 44 Bikes
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46:09Bike enthusiasts understand the importance of quality welds, dynamic suspensions, and low-maintenance bikes. But to have a bike custom designed to their unique specifications is a dream come true. Today’s guest not only builds custom bikes he designs the parts using additive manufacturing (AM). Today, host Fabian Alefeld speaks with the owner and f…
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The History of Additive Manufacturing in the U.S. Army with L.J. Holmes
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49:59Are you curious about how the U.S. Department of Defense (DoD) uses additive manufacturing (AM)? The military’s innovative approach has a 30-year roadmap, which was authored by this week’s guest. In this special episode, host Fabian Alefeld speaks with LJ Holmes. LJ has one of the most diverse jobs in the AM industry. He is the Executive Director o…
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Building Dumb Parts is a Smart Concept with Pieter Ruijssenaars
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37:45
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37:45The expenses associated with capital investments, storing inventory, and dealing with supply chain delays pose significant challenges for companies that keep a large stock of parts. However, if these companies were able to produce the required parts whenever they are needed, without the need for maintaining costly inventories, the advantages of ado…
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Creating the Future of Energy with Dr. Alaa Elwany
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40:07The US has always been a hotbed of innovation. With the integration of additive manufacturing (AM), AI, and advancements in materials and manufacturing technologies, creating clean, abundant energy is within reach. This conversation highlights the role of AM in next-generation energy technology. Host Fabian Alefeld speaks with Dr. Alaa Elwany, scie…
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A Dynamic Panel Discussion with the Digital Foam Architects Network
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1:04:35The innovative and intricate world of Digital Foam is an evolution of polymer lattice structures. In the past, developing applications for polymer lattice structures, especially for performance applications, has been challenging. Challenges include aspects of design, printing, post-processing, and materials. All the value chain elements influence e…
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The Biggest Influencer in 3D Printing - Joel Telling, The 3D Printing Nerd
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44:32Consumer 3D printing and industrial additive manufacturing (AM) are more closely related than many in the industry realize. Supply chain considerations, material development, and the ever-growing need for a robust workforce are valid concerns for both movements. In this episode, Host Fabian Alefeld speaks with YouTube influencer and content creator…
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How to Accelerate and Mature Manufacturing with Barry Hulce of VTMC
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57:25Picture a future where values and supply chains are robust and agile. The workforce is skilled in high-tech disciplines such as additive manufacturing (AM). And the manufacturing industry has taken back its important role, not only within the US but all around the world. This vision is currently being modeled in Vermont. Joining Host Fabian Alefeld…
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Advancements in Monitoring, Beam Shaping, and Cutting-Edge AM Research from The Ohio State University
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44:36Imagine printing a car part for the racing industry as your first additive manufacturing (AM) project, earning a process engineer position with Honda Aerospace, and following that up by becoming the AM technology leader at Ohio State University. This is the inspiring story of today’s guest. Joining host Fabian Alefeld is Ben DiMarco, AM Technology …
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Life-Changing Reconstructive Surgeries Made Possible by Metal 3D Printing -- The Princess Moshoana Story
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20:46It is common to hear about productivity, materials, and laser power in additive manufacturing (AM). But stories are rarely heard about the lives being changed because of this technology. Innovation in AM is not just about technology. It is about transforming lives and creating a better future for people. Host Fabian Alefeld speaks with Princess Mos…
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Additive Evolution: Navigating Orthopedics and the Shift in Manufacturing with Derek VanDenDriessche
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25:12The world of additive manufacturing (AM) is ever-evolving. While additive technology is a proven game changer, gaining a client's trust requires speed, agility, and simplicity, particularly in production and supply chain processes. Joining Host Fabian Alefeld is Derek VanDenDriessche, Vice President of Sales and Business Development at Precision AD…
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The Future of Medicine: A Conversation about AM in Healthcare with Mark Morrison, Smith & Nephew
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23:50As additive manufacturing (AM) practices and processes mature, we are reminded daily of the boundless potential and transformative power of technology, especially in the healthcare industry. However, additive manufacturing can be a confusing arena for traditional medical manufacturers to step into. Large organizations that successfully integrate ad…
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Evolving the Orthopedic Frontier: A Deep Dive into the History of Medical AM with Charles Hansford
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35:22With the top five orthopedic organizations using metal and polymer additive manufacturing for production parts, the space industry using it daily for critical applications, and the automotive industry ramping up, it means this is just the beginning of a very exciting additive manufacturing (AM) journey. Joining Host Fabian Alefeld is Chuck Hansford…
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Revolutionizing Healthcare: The Future of Customized Medical Manufacturing with Cambre Kelly
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26:21The impact of additive manufacturing (AM) is expanding within the medical industry. With customization and quick turnaround times for products essential for exceptional patient care, the vertical integration of additive and traditional manufacturing is making this requirement a reality. This paradigm can function as a role model that can be applied…
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Unlocking the Potential: 3D Printing’s Impact on Medical Innovation and Beyond with Laura Gilmour
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32:46Additive manufacturing (AM) has transformed medical devices such as hearing aids, dental procedures, and implants. There is further opportunity to expand and innovate the space, but are the regulatory bodies and insurance companies ready to adopt the technologies? Host Fabian Alefeld is joined by the founder and principal consultant of LG Strategie…
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Building the Future: The Journey of The LEGO Group in AM
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34:11Additive manufacturing (AM) has forged a foothold in countless manufacturing applications due to its versatility and design freedom, but it is not always the all-in, right fit, right now for some industries. One example being manufacturing millions of end-use products for the consumer goods industry. Still, AM’s digital supply chain advantages have…
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Step into the Future: Doc Sols’ 3D Printed Revolution in Podiatry
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28:30Additive manufacturing (AM) has the potential to reshape industries and enhance lives – complete from head to toe. Podiatry is an area where inspiration and innovation help customize an end-user product by blending AI, a platform-based business model, and additive manufacturing technology to create a medical application that enhances people’s lives…
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Reinventing Safety: Helmets, AM Tech, and Blunt Trauma
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31:51Additive manufacturing’s (AM) role in the groundbreaking area of enhancing athlete safety through new design freedoms or on-the-spot custom polymer pad printing is nothing short of remarkable. Whether it's a helmet, a knee pad, or even the shoes on a player's feet, the sports equipment of tomorrow is being revolutionized today with AM. To unravel t…
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A Game Changer: Crafting the Future of Hockey Gear with AM
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28:28Additive manufacturing (AM) popularity is growing rapidly within the consumer product and sporting goods application space. This series examines the AM innovations that are transforming industries, in this case, sporting goods. Safety, stamina, and grit are all enhanced by precise equipment designs that provide a perfect fit for professional and re…
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From the Court to the Lab: The Story of the Airless Prototype Basketball
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44:33Additive manufacturing (AM) is not only a tool to enhance the performance of applications and create more agile supply chains – it’s also becoming a tool to increase brand value and awareness. Today, we dive into the story of the innovative engineering and viral marketing of the first ever 3D printed, Airless Prototype Basketball developed by Wilso…
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Why New Space Technology Will Impact the Future of Humanity
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33:39A majority of space applications and space companies would not be where they are today without additive manufacturing. In this final episode of our four-part series, we explore how additive technologies, like the ones used on the Ingenuity helicopter, can be used to advance industries and applications, such as mobility here on Earth. Host Fabian Al…
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How MIT is Pushing the Boundaries of AM Research in Space
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28:27The space industry could be the next trillion-dollar industry due to the vast technological advancements of the last decade. In this third episode of our four-part series, we discuss how even though AM lends itself perfectly to space applications, the rapid advancements in materials post-processing and the capabilities of engineers working on them …
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Why AM is Mission Critical to Launcher's Quest to Reach Orbit
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34:04In this second episode of our four-part series about space, we talk about the orbital stage of space exploration in detail. Host Fabian Alefeld, with the help of Launcher's Head of Manufacturing and Supply Chain, Tim Berry, examines the intricacies of the technology that's being used to develop orbit vehicles and equipment in the new space industry…
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How NASA is Leveraging AM to Accelerate Space Exploration
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44:51There are thousands of private organizations with an interest in the space industry, prompting a new space race. This has been fueled in no small part by amazing technological developments in and outside the industry. In this four-part miniseries of Additive Snack, we explore the new space race industry, how it got to where it is now, and the role …
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Join host Fabian Alefeld for the lift off of Additive Snack Season 5: The AM Space Race. Listen in as Fabian and industry expert guests shine a light on the incredible advances additive manufacturing has made on our exploration of outer space. Follow Additive Snack now to be among the first to listen to the new and truly out-of-this-world podcast m…
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Companies can struggle with taking on a challenging AM project without a solid education or a complete understanding of the technology. Focusing on understanding the technology with all its opportunities and its limitations can help companies identify applications where AM can add value for a positive business case. Starting simple to get some earl…
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Materials and Additive Manufacturing Beyond — Special IMTS Edition
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27:18The potential for growth in Additive Manufacturing (AM) is vast, and it is an exciting time to be a part of the community. Whether you are new to the industry or a seasoned professional, trade shows can be interesting but for in-depth knowledge introductory training is key. In this interview from the International Manufacturing Technology Show (IMT…
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Scaling Additive Manufacturing — Special IMTS Edition
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25:24There are many opportunities to leverage additive manufacturing (AM), whether it is localizing manufacturing, improving supply chains, or developing innovative parts by leveraging the design benefits of the technology. In this special live interview from the International Manufacturing Technology Show, Additive Snack host Fabian Alefeld interviews …
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Implementing Additive Manufacturing and Traditional Manufacturing Processes — Special IMTS Edition
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18:40Integrating additive manufacturing (AM) offers manufacturers a unique opportunity to re-design product development without the restraints of the traditional manufacturing process. In this special episode of Additive Snack, host Fabian Alefeld speaks with returning podcast guest Rich Stump at the IMTS+ Creators Lounge in Chicago. The co-founder and …
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The Future of Manufacturing — Special IMTS Edition
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21:01Additive Manufacturing (AM) is an integral part of pre-existing value and supply chains in the manufacturing industry. AM doesn't replace conventional manufacturing, it enhances it. In this special episode of Additive Snack, host Fabian Alefeld is joined by a panel of influencers and experts in manufacturing at the IMTS+ Creators Lounge in Chicago.…
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