Inside Conflux: How AM Pushes The Boundaries Of Thermal Management Additive Snack podcast

51:04

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the critical role of mathematics in additive manufacturing with guest Harshil Goel, founder, and CEO of Dyndrite. Harshil shares his unconventional entry into the additive manufacturing industry, driven by his deep background in mathematics and mechanical engineering. The conversation delves into how Dyndrite's software provides solutions for complex additive manufacturing challenges, from data preparation to materials and process development. Harshil also discusses various customer success stories and how their software helps streamline qualification processes, ultimately enhancing productivity. Additionally, they discussed the upcoming Dyndrite roadshow aimed at educating users on advanced additive manufacturing techniques, featuring hands-on sessions and practical demonstrations. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Dyndrite’s innovative solutions, visit their website and connect with Harshil Goel on LinkedIn . 01:17 Meet Harshil Go: From Mathematics to Additive Manufacturing 02:33 The Birth of Dyndrite: Solving Software Challenges 05:22 Understanding Dyndrite's Core Offerings 09:53 Dyndrite's Unique Approach to Build Preparation 15:07 Customer Success Stories and Real-World Applications 19:47 Empowering Engineers with Python Integration 23:04 Learning and Adapting to Dyndrite's Tools 26:51 Multilingual Proficiency and Family Background 27:36 Transitioning to Coding and Tool Integration 28:17 Optimizing Production with Dendrite 30:05 Challenges and Innovations in Qualification 33:20 Deep Dive into Aviation Qualification 39:17 Additive Manufacturing Industry Trends 43:09 The Role of GPUs and AI in Additive Manufacturing 45:59 Dyndrite Roadshow and Conclusion…

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The Critical Role of Depowdering Automation in Additive Manufacturing 47:43

22 days ago47:43

47:43

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the importance of automating powder removal in the additive manufacturing (AM) process with Hemank Raj, Process Development Engineer from Solukon. They discuss how automating this process, which may seem minor, is crucial for scaling production and ensuring high-quality outputs in the industry. Hemank provides insights on the background of Solukon, which evolved from an engineering consultancy to a key player in automated depowdering solutions. They delve into the technical aspects, including the steps and benefits of automated depowdering, the safety advantages, and the key factors to consider in the design and production stages. The episode highlights the significant impact of automated de-powdering on sectors like aerospace, medical, automotive, and energy by improving efficiency, safety, and reliability. Hemank also shares upcoming innovations, such as integrating robotic arms to further enhance the de-powdering process. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Solukon , visit their website and connect with Hemank Raj on LinkedIn. 01:00 Guest Introduction: Hemank Raj from Solukon 01:14 The Importance of Automating Powder Removal 02:00 Solukon's Journey and Market-Driven Innovation 03:52 Automated Depowdering Process Explained 08:49 Challenges and Solutions in Depowdering Large Parts 14:18 Ensuring Quality and Safety in Depowdering 15:39 Programming and Customizing Depowdering Systems 21:43 Design Considerations for Automated Depowdering 23:42 Understanding the L by D Ratio 24:05 Smooth Internal Channels and Surface Roughness 24:46 Introducing SPR Pathfinder Software 26:04 Design Considerations and Best Practices 26:50 Advanced Depowdering Techniques 29:12 Post-Depowdering Steps 33:46 Challenges with Specific Materials 37:12 Industry Applications and Innovations 42:01 Future of Automated Depowdering…

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Design for AM: CAD Tools, Simulation, Voxels & the Future of AM Design 41:49

29 days ago41:49

41:49

In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his experience with impactful projects like custom medical implants and high-performance heat exchangers, and the importance of collaboration between design and manufacturing teams. The episode also touches on fostering innovation and inspiring the next generation of engineers to embrace the transformative possibilities of additive manufacturing. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Advanced Engineering Solutions, visit their website and connect with Dr. Andreas Vlahinos on LinkedIn . 00:23 Meet Dr. Andreas Vlahinos: A Pioneer in Additive Manufacturing 01:26 Evolution of Design for Additive Manufacturing 03:24 Simulation-Driven Design: The Game Changer 06:34 Challenges and Progress in Additive Manufacturing Tools 10:03 Exciting Projects: From Heat Exchangers to Life-Saving Implants 14:28 Designing Efficient Heat Exchangers 22:24 Design Variables and Exploration 23:39 Manufacturability Challenges 25:44 Manufacturing Process Simulation 28:21 Collaboration in Design and Manufacturing 30:04 Passion and Inspiration in Engineering 35:44 Innovative Design Examples…

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Additive Economics: Reshoring, Risk & Revenue in Additive Manufacturing 50:20

5 weeks ago50:20

50:20

In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challenges and opportunities within the industry, and his views on current economic turbulences and their impact on the sector. The conversation delves into New Cap Partners' focus on emerging technologies, the role of defense spending in additive manufacturing, and the potential future growth of the industry influenced by reshoring and advancements in technology. Danny provides a comprehensive look at financing strategies for new technologies and the importance of understanding technical details to make informed financial decisions. The episode concludes with insights into the future of additive manufacturing in relation to economic and manufacturing trends. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . Listen to the Printing Money podcast here & connect with Danny Piper on LinkedIn . 00:18 Meet Danny Piper: Finance and Additive Manufacturing Expert 01:22 Understanding New Cap Partners 02:38 Investment Banking in Emerging Technologies 04:27 Danny Piper's Journey into 3D Printing 09:26 Financial Turbulence and Additive Manufacturing 14:13 Reshoring and Its Impact on Additive Manufacturing 18:21 Stock Market Insights for Additive Manufacturing 22:50 Challenges in Scaling Manufacturing 24:59 The Role of the Department of Defense in Additive Manufacturing 25:23 The Role of the DOD in Additive Manufacturing 26:48 Investment Trends in 3D Printing 29:27 Challenges in Financing Manufacturing Innovations 33:07 The Rise of Additive Contract Manufacturers 40:51 Future Trends and Predictions in Additive Manufacturing…

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Startups, Tariffs & AI: What's Really Shaping the Future of Additive Manufacturing? 34:43

6 weeks ago34:43

34:43

In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense spending. Arno shares insights into the industry's financial pressures, the growing significance of AI in additive manufacturing, and the challenges startups face in navigating financial turbulence. They also dive into the roles and missions of AM Ventures and its focus on hardware, software, and application-driven startups. Despite the hurdles, the conversation ends on an optimistic note about the transformative potential of additive manufacturing over the next few years. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about AM Ventures, visit their website and connect with Arno Held on LinkedIn . 00:57 Current Financial Landscape in Additive Manufacturing 04:28 Impact of Political Changes on Additive Manufacturing 08:14 Overview of AM Ventures 09:30 Trends in Additive Manufacturing Startups 13:52 The Role of AI in Additive Manufacturing 21:02 Challenges Facing Additive Manufacturing Startups 27:43 Future Outlook and Regional Growth 33:27 Conclusion and Final Thoughts…

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How Copper, Diamonds, & Beam Shaping are Revolutionizing 3D Printing 1:06:12

7 weeks ago1:06:12

1:06:12

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes guests from the University of Wolverhampton — Arun Arjunan, John Robinson, and Manpreet Singh. They delve into the university's significant contributions to additive manufacturing over the past 25 years, discussing their pioneering work in laser powder bed fusion, material science innovations, and the launch of their Center of Excellence for Additive Manufacturing. They highlight collaborative projects with industry, including groundbreaking developments in copper diamond composites, and address the integration of additive manufacturing in various sectors such as healthcare, electrification, and sustainability. The conversation also emphasizes the university's role in workforce development and the importance of reshoring manufacturing capabilities. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about the University of Wolverhampton, visit their website here . 01:52 Early Adoption and Innovations in Additive Manufacturing 04:36 Focus on Copper and Thermal Management 07:00 Sustainability and Healthcare Applications 21:37 Center of Excellence and Future Directions 33:27 Exploring Material Development in Academia 34:07 Innovative Copper and Diamond Research 35:23 Applications and Cost of Diamond Composites 35:51 Collaborations and Industry Impact 42:12 University's Role in Additive Manufacturing 49:19 Future of Additive Manufacturing 56:20 Reshoring and Sustainable Manufacturing…

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Tariffs, AI, & Robotics: Future Trends in Additive Manufacturing 1:16:08

8 weeks ago1:16:08

1:16:08

In this episode of the Additive Snack Podcast, host Fabian Alefeld chats with Douglas Woods, President of AMT, about the evolving landscape of manufacturing. They discuss the significance of AI, robotics, and macroeconomic factors affecting the industry. Doug shares insights from his extensive background in manufacturing, including family history and personal experiences. They delve into the role of AI in optimizing manufacturing processes, the future of humanoid robotics, and the intersection of emerging technologies with additive manufacturing. The episode also explores the impact of reshoring and geopolitical shifts on global supply chains, offering practical advice for companies navigating the future of localized production. Tune in for a comprehensive discussion on how advancements in technology are shaping the future of manufacturing. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about AMT, visit their website and connect with Doug Woods on LinkedIn . 02:01 Doug Woods' Family History in Manufacturing 06:16 The Importance of Apprenticeship Programs 06:54 Challenges in Workforce Development 14:54 The Role of AI in Manufacturing 20:21 Generative vs. Agentic AI 22:50 AI's Impact on Additive Manufacturing 30:14 The Future of Digital Twins and Omniverse 37:42 Democratization of Manufacturing Technology 39:42 Sustainability in Business Practices 41:12 The Rise of Robotics in Manufacturing 43:18 Humanoid Robotics: The Next Frontier 50:51 Additive Manufacturing in Robotics 57:25 Geopolitical Shifts and Reshoring Manufacturing 01:09:17 Advice for Embracing New Technologies 01:14:28 Conclusion and Final Thoughts…

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Rethinking the Railway: The Multi-Million Dollar Power of AM 59:15

9 weeks ago59:15

59:15

In this episode of the Additive Snack Podcast, host Fabian Feld welcomes Stefanie Brickwede to discuss the significant strides Deutsche Bahn and Mobility Goes Additive have made in additive manufacturing over the past decade. Stefanie details the journey from initial implementation focusing on obsolete parts to current innovations involving digital warehousing and collaborative networks. They explore the dramatic impact on lead times, cost savings, and the importance of partnerships and certifications. The conversation also delves into strategic developments, new material advancements, and future goals, showcasing how additive manufacturing transforms industries beyond rail, including aerospace, automotive, and lifestyle sectors. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Mobility Goes Additive, visit their website and connect with Stefanie Brickwede on LinkedIn . 01:43 The Journey of Additive Manufacturing at Deutsche Bahn 03:42 Strategic Approaches and Network Building 04:55 Challenges and Innovations in Additive Manufacturing 10:15 Success Stories and Impact 16:48 KPIs and Measuring Success 19:16 Digital Warehousing and Future Goals 29:11 Printing Flame Retardant Materials 29:59 Supplier Selection and Qualification 31:27 The Role of the MGA Network 33:53 Founding and Growth of Mobility Goes Additive 34:18 Expanding into Various Industries 37:51 Challenges and Collaboration Across Industries 43:37 Material Development and Innovation 46:25 Standards and Integration in Additive Manufacturing 53:00 Balancing Roles and Future Plans…

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Built to Survive: 3D Printing the Future of F1 Racing 53:04

10 weeks ago53:04

53:04

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Stefan Seidel, Chief Technology Officer at Pankl Racing Systems. The discussion covers Pankl's innovative use of additive manufacturing (AM) in motorsports, aerospace, and high-performance sectors. Stefan elaborates on the transition to AM post-COVID-19, the stringent quality standards required in motorsports, and groundbreaking applications like the roll hoop and other high-stress components. Additionally, the podcast dives into Pankl's history, its vertical integration approach, and how it collaborates with partners and educational institutions to develop industry-leading solutions and nurture talent. The episode concludes with insights into future advancements in AM and regulatory changes in Formula One for 2026. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Pankl, visit their website and connect with Stefan Seidel on LinkedIn . 00:41 Diving into Additive Manufacturing in Motorsports 02:13 The Impact of COVID-19 on Additive Manufacturing 03:27 Key Additive Manufacturing Components in F1 08:39 Panko's Journey and Innovations 20:38 Quality Assurance in Additive Manufacturing 32:33 Additive Manufacturing in Aerospace and High-Performance Vehicles 42:46 Talent Development and Partnerships 48:00 Future of Additive Manufacturing in Motorsports 50:06 Conclusion and Final Thoughts…

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Latest Advancements in AI for AM Monitoring & Quality Assurance with Interspectral 34:12

11 weeks ago34:12

34:12

In this episode of the Additive Snack podcast, host Fabian Alefeld is joined by Isabelle Hachette, CEO of Interspectral, to discuss the intersection of healthcare and additive manufacturing (AM). Isabel shares her journey from a 20-year career in medical imaging to pioneering in AM space. The conversation covers how Interspectral's software transforms sensor data into actionable insights, aiding engineers and improving production efficiency. The episode also delves into the application of AI in error detection and process monitoring, aiming to advance AM through innovative solutions and standardizations. Key highlights include the integration of AI into AM, the importance of data fusion, and the advancement of regulatory standards in the industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Interspectral’s innovative solutions, visit their website and connect with Isabelle Hachette on LinkedIn . 02:11 Isabelle's journey from healthcare to additive manufacturing 06:29 Interspectral's role in additive manufacturing 09:58 Data integration and error detection 14:38 AI and future developments in additive manufacturing 25:27 Closing remarks and outlook for Interspectral…

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Inside Conflux: How AM Pushes the Boundaries of Thermal Management 56:40

12 weeks ago56:40

56:40

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux. The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflux's plans for scaling production. Michael explains Conflux's unique approach to heat exchange design and its application across various industries, including motorsport, automotive, aerospace, and more. The episode highlights the market-oriented strategy of Conflux and their future vision of productizing their production processes for broader deployment. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . For more information about Conflux Technology, visit their website and connect with Michael Fuller on LinkedIn. 00:25 Meet Michael Fuller: Founder and CEO of Conflux Technology 01:31 Michael's Journey: From Motorsport to Heat Exchangers 04:16 The Role of Additive Manufacturing in Heat Exchangers 07:29 Challenges and Innovations in Additive Manufacturing 13:10 Conflux's Market and Customer Focus 32:48 Design and Development Process at Conflux 49:30 Future of Conflux and Scaling for Impact…

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A New Era of Automotive Manufacturing: The Synergy of Die-Casting and AM with Wes Byleveld of Exco Engineering 39:11

26 weeks ago39:11

39:11

Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights. To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conversation ranges from eliminating waste, reduction of porosity, cycle-time reduction, and polishing-related downtime. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . Key Takeaways: [1:51] Wes's gap analysis advocated for an additive manufacturing proof of concept. [7:57] Integrating high-pressure die-casting and additive manufacturing. [19:46] Cost benefits of integrating additive with conventional manufacturing in automotive parts. [24:56] Adoption challenges of additive manufacturing in the die-casting industry. [32:38] Future innovative technologies that push additive manufacturing forward. Resource Links: EOS Follow the Additive Snack Podcast on Youtube Comments or Suggestions: additive.snack@eos-na.com Wes Byleveld on LinkedIn Exco Engineering…

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The Revolution of Beam Shaping for Additive Manufacturing with Alex Kingsbury of nLIGHT 1:05:24

27 weeks ago1:05:24

1:05:24

Additive manufacturing (AM) is revolutionizing industries like medicine, aerospace, and defense. To meet these sectors' stringent demands for minimal waste, precise welds, and efficient energy use, innovative solutions are essential. To explore the diverse benefits and challenges of laser usage in additive manufacturing, Host Fabian Alefeld welcomes Alex Kingsbury, AM Market Development Manager at nLIGHT Inc. They discuss cutting-edge advancements in laser technology, productivity gains realized with beam-shaping techniques and the challenges of specializing in innovative beam-shaping laser technologies. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . Key Takeaways: [6:04] Australian AM adoption flourished after early medical-related successes. [10:11] Technological opportunities drove Alex’s decision to work at nLIGHT. [14:32] How is nLIGHT distinct from other laser manufacturers? [17:45] Advantages of laser-powered additively manufactured complex parts. [37:50] Challenges of specializing in breakthrough laser technologies. [47:57] Innovative future functionality of lasers in additive manufacturing.…

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The Pitfalls and Potential of Implementing AM with Joris Peels & Max Bogue of 3DPOD 1:10:26

28 weeks ago1:10:26

1:10:26

The current state of additive manufacturing is paradoxical. Its ability to create remarkable objects stands in contrast to the challenges of establishing a compelling business case for its universal use. To explore how and when additive will go mainstream, Host Fabian Alefeld welcomes the hosts of the 3DPOD podcast, Joris Peels and Max Bogue. Joris is the executive editor at 3Dprint.com and the VP of Consulting at AM Research. Max Bogue is Chairman and Founder of Wobbleworks and the creator of the innovative 3Doodler, the most popular 3D pen on the market. They discuss the current state of additive, the challenges of implementing AM in organizations, and the sweet spot for growth. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com . The Additive Snack Podcast is brought to you by EOS . Key Takeaways: [2:18] Frictionless AM experiences help build a use case for other industries. [13:53] The sweet spot for growth in additive manufacturing. [25:05] Saying ‘No’ was the key to the successful execution of Wobbleworks’ 3D pen. [40:42] Advice for implementing additive manufacturing within an organization. [52:22] Additive must cross the chasm before general adoption. [56:20] Blending robotics with AM will drive big growth in the military-industrial complex. Resource Links: EOS Follow the Additive Snack Podcast on Youtube 3DPOD Podcast 3Doodler Joris Peels on LinkedIn Max Bogue on LinkedIn…

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The Next Frontier of Aviation and AM's Impact with Tim Berry of JetZero 41:18

29 weeks ago41:18