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Within Tolerance Episode 241 - I Am Thankful with Zap
Manage episode 454082124 series 2526895
Content provided by Within Tolerance. All podcast content including episodes, graphics, and podcast descriptions are uploaded and provided directly by Within Tolerance or their podcast platform partner. If you believe someone is using your copyrighted work without your permission, you can follow the process outlined here https://ppacc.player.fm/legal.
Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community.
Check out Zap's IG @zap.consulting
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Help support the podcast www.patreon.com/withintolerancepodcast
258 episodes
ShareManage episode 454082124 series 2526895
Content provided by Within Tolerance. All podcast content including episodes, graphics, and podcast descriptions are uploaded and provided directly by Within Tolerance or their podcast platform partner. If you believe someone is using your copyrighted work without your permission, you can follow the process outlined here https://ppacc.player.fm/legal.
Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community.
Check out Zap's IG @zap.consulting
-----------------------------------------
Help support the podcast www.patreon.com/withintolerancepodcast
258 episodes
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Within Tolerance
1 Within Tolerance Episode 255 - Baby Proteum with Zap 2:11:56
2:11:56 
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Play Later Play Later Lists Like LikedIn this episode, I catch up with Zap after my paternity leave to discuss our recent experiences. Zap shares updates on his whirlwind travels across the country, shop move complications, dental health revelations, and his work on a high-precision linear motor machine. I talk about my new journey into fatherhood, the emotional rollercoaster of the newborn phase, and balancing life. We dive into technical topics like HyperMill automation scripts, Fusion configurations, and optimizing tool libraries. We answer listener questions about time management challenges, machinist education needs, coolant temperature effects on part tolerance, and share our candid thoughts on tool manufacturers' websites. Plus, we discuss how AI tools are changing shop workflow and documentation. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 254 - Zap and Justin Gray 2:15:33
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Play Later Play Later Lists Like LikedIn this episode, I catch up with Zap and Justin Gray to discuss recent developments in our respective worlds. We dive into tool libraries, machine shop organization, and the challenges of running growing businesses. Justin shares insights from Toolpath Labs' recent company gathering and their progress with AI-driven CAM automation. Zap updates us on his consulting work, travel schedule, and his move into a new 4,000 sq ft shop space and acquiring essential equipment. We also explore topics like proper chip management, metrology tips, and the importance of maintaining professional standards in business relationships. Plus, we discuss the value of hands-on experience in machining and ways to bring more youth into manufacturing. Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 253 - Employees are Tough with Easton Bednarek 1:46:07
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Play Later Play Later Lists Like LikedEaston from Moria Manufacturing returns to share updates and challenges since his last visit. We discuss the rapid expansion, new machines like the SC 300, struggles with employee training, and the unexpected costs of scaling up. Easton provides an in-depth look at how they've optimized their turning operations and shares the invaluable lessons learned from a recent fire incident and transitioning from oil to coolant. Check out Easton's IG @moria_manufacturing ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 252 - ABC: Always Be Changing with Zap 1:21:35
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Play Later Play Later Lists Like LikedThis week, Zap updates us on several challenges - his search for a new shop space, ongoing van saga, and dealing with a particularly frustrating customer situation. Meanwhile, I discuss my recent HyperMill software purchase and share thoughts on tool organization in Fusion 360. We also dive into standardizing workflows for small shops and the importance of proper thread gauges. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 251 - Phil Linscheid 1:51:08
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Play Later Play Later Lists Like LikedIn this episode, I speak with Phil Linscheid, Director of Manufacturing at Hamilton Company, about his journey through the manufacturing industry. Starting as a young manager at Haas Automation to now overseeing a large medical device manufacturing operation, Phil shares insights on managing people, implementing automation, and balancing technical expertise with leadership. He discusses his approach to hiring, developing talent, and the challenges of staying current with rapidly evolving manufacturing technologies, while emphasizing the importance of character over technical expertise in building successful teams. Check out Phil's IG @phillinscheid and contact him at phil@sendcutsend.com ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 250 - Prepping for the Future with Zap 1:28:56
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Play Later Play Later Lists Like LikedZap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updates on new projects, machine purchases, and the integration of automation in machining. Plus, we delve into personal health routines and navigating the complexities of business investments and accounts receivable. It's been a busy and transformative period, both professionally and personally! Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath 1:07:50
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Play Later Play Later Lists Like LikedI'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journey. We delve into Pete's decision to sell his machine shop to focus entirely on Chatter, the challenges he faced in finding a suitable buyer, and the emotional roller coaster of letting go of a business he built from scratch. Pete also opens up about joining the Toolpath team, transitioning from a solo operator to working within a larger organization, and the ups and downs of collaboration. We explore the future of Chatter within Toolpath, upcoming software features, and the ongoing integration process. Plus, Pete shares his perspective on work-life balance, his most valuable tools, and the exciting possibilities for machine shop automation. Check out Pete's IG @pt.ox And Chatter’s @chatter.dev And Toolpath’s @toolpathlabs ----------------------------------------- Help support the podcast at the link in bio #instamachinist #withintolerancepodcast #chatter #toolpath…
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Within Tolerance
1 Within Tolerance Episode 248 - Burning Money with Zap 1:53:27
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Play Later Play Later Lists Like LikedZap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging customer interactions, machine crashes, and optimizing workflows with ChatGPT. We also explore work-life balance, 3D surfacing in Fusion, and mill-turn machine preferences. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain 1:36:10
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Play Later Play Later Lists Like LikedThis week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips for optimizing five-axis machines. ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 246 - Crashtastic with Zap 2:38:19
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Play Later Play Later Lists Like LikedZap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip to another country, getting a head tattoo, and dealing with various machining and business challenges. We discuss the nuances of tool libraries, the importance of five-axis machining, and the comparative merits of OEM versus third-party automation solutions. We also touch on personal growth goals, balancing work and life, and the latest purchases that have made a difference in our workflows. Additionally, we share our experience with CAM software, the benefits of new shop equipment, and planning for a more stable and efficient year ahead. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 245 - NS Precision Inc 1:48:44
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Play Later Play Later Lists Like LikedNick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk about their transition into motorsports, overcoming the challenges of running a small machining company, and the crucial steps they've taken to streamline operations. Learn about their experiences with the Haeberle Plus K, methods for improving documentation and onboarding new employees, as well as their future plans for growth. Check out NS Precision's IG @nsprecisioninc ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 244 - Simon and Zap-funkel 1:26:38
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Play Later Play Later Lists Like LikedThis week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a new head tattoo and training Amish machinists on advanced machinery. Simon updates us on exciting solar panel projects and the latest custom Freddy machines, from minion-themed to high-tech Rolls-Royce designs. We also discuss balancing work and personal life, upcoming leadership goals, and some fun personal projects. Check out Zap's IG @zap.consulting and Freddy's IG @freddyproductsltd ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 243 - Jim Belosic of SendCutSend 1:35:55
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Play Later Play Later Lists Like LikedThis week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating custom pancakes for his daughter to running a software company, Pancake Laboratories. Jim shares how his passion for cars and fabrication led to the birth of SendCutSend, an on-demand sheet metal manufacturing service. We explore the company's rapid growth, the challenges of scaling operations, the valuable lessons learned along the way, and the importance of a strong company culture. Jim also discusses their efforts to balance quick-turn work while maintaining high-quality standards, and touches on future plans for SendCutSend. Check out SendCutSend's IG @sendcutsend ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 242 - Eric Larson of Clear Irons 3:14:49
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Play Later Play Later Lists Like LikedIn this episode, I'm joined by Eric Larson from Clear Irons. We dive deep into his journey as a machinist and industrial designer based in Chicago. Eric delves into the origins of Clear Irons, his educational background in industrial design and metalsmithing, and the evolution of his business. We discuss the challenges and triumphs of managing a live-work space, transitioning into a commercial property, and navigating the integration of new machinery. Eric shares insights on using 5-axis machines, prototyping, working with injection molds, and explains the learning curve from Haas to Okuma machines. We also touch on lean practices, the importance of staying organized, embracing automation, and his perspective on future business growth. Check out Eric's IG @clearirons ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 241 - I Am Thankful with Zap 1:56:56
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Play Later Play Later Lists Like LikedJoin Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 240 - Roast My Shop with Justin Gray 1:14:08
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Play Later Play Later Lists Like LikedJustin Gray from Toolpath Labs joins me this week on the podcast. We delve into Justin's week-long internship at Proteum Machining, touching on topics like the camaraderie in small shops, tool calibration, and optimizing CNC processes. Justin critiques our workflow and offers practical advice on improving shop efficiency and safety. Learn about his experiences with e-bikes, surprises in machining, and the exciting future features of Toolpath. Plus, we banter about favorite machines, coding intricacies, and the welcoming nature of the machining community. Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 239 - Calibration Cubes and Tool Libraries 1:50:25
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Play Later Play Later Lists Like LikedZap joins me this week live in the studio as we dive into our recent experiences and challenges in the machining world. Zap discusses his non-stop travel schedules, including trips to Maryland and California. We talk about fixturing challenges in different materials, the balance of setting proper boundaries, and our continuous journey in achieving optimal machining processes. I recount the hurdles faced while integrating the new U500 machine, highlighting some unexpected setbacks and the incremental improvements over various Speedio generations. We also cover practical advice on anodizing prep, the importance of material stresses and proper fixturing, and the benefits of our new plastics annealing oven. You can find Phil's AU class here: https://www.autodesk.com/autodesk-university/class/Templates-Configurations-and-Containers-for-Agile-Prototype-Machining-in-Autodesk-Fusion-2024 Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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1 Within Tolerance Episode 238 - New Machines and Post IMTS Recovery 2:23:43
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Play Later Play Later Lists Like LikedZap and I catch up post IMTS and talk about troubleshooting on-the-road machining issues, the challenge of constant travel, and Zap offers a behind-the-scenes look at teardown strategies post-trade show. Meanwhile, I talk about the sale of our S700 and preparing for the U500's arrival, experiments in annealing plastic, and dealing with customers. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 237 - Juan March of Jax Precision 1:11:55
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Play Later Play Later Lists Like LikedThis week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into the challenges of equipment reliability, the pursuit of AS9100 certification, and the implementation of the Infab ERP system tailored for high-mix, low-volume production. We also explore the intricacies of managing logistics and maintaining productivity during a move to a spacious new facility. Check out Juan's IG @jaxmfg ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 236 - Jamie Underwood 1:13:18
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Play Later Play Later Lists Like LikedIn this episode of Within Tolerance, I sit down with Jamie Underwood from Hadrian to talk about their exponential growth, changes in job roles, and how the company is handling challenges such as in-process inspection and automation. Jamie shares insights on leadership, training new employees, and how automation is changing the role of machinists. We also delve into the personal side of machining, discussing mental health, burnout, and the importance of work-life integration. ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 235 - IMTS 2024 Special Episode 2:52:17
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Play Later Play Later Lists Like LikedIMTS 2024 is a wrap and I was lucky enough to be able to record every day while there! Join Zap and I as we catch up every morning and are joined by a crew of past and future guests from the show. Big thanks to Chris Zappettini, Graham Francis, Al Whatmough, Jeff Tiedeken, Austin Roche, Yuto Matsuura, Jay Pierson, Andrew Henry, John Saunders, and James Meyette for joining me! An equally big thanks to the Toolpath team for hosting us, and the DSI team for outfitting the booth. Check out: Zap's IG @zap.consulting Graham's IG @lightsout.mfg Al's IG @al.whatmough Jeff's IG @yetiman01 Austin's IG @armachineman Jay's IG @pierson_workholding Andrew's IG @henryholsters John's IG @saundersmachineworks James' IG @cncappsjames Toolpath's IG @toolpathlabs ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 234 - Show Prep and Machine Testing 2:15:24
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Play Later Play Later Lists Like LikedZap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricacies of machining macros, troubleshooting probing issues, and tips for maintaining clean coolant. Zap shares his expertise on achieving tight tolerances, managing work and travel, and fostering team dynamics. Additionally, I recount my hands-on experience testing the U500 machine, highlighting its performance, work envelope, and controls. We also offer practical advice for maximizing efficiency and effectively preparing for IMTS. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 233 - Justin Gray of Toolpath Labs 1:24:46
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Play Later Play Later Lists Like LikedIn this episode, I sit down with Justin Gray, CTO of Toolpath Labs, to discuss his fascinating journey from NASA to leading an AI-driven CAM automation startup. We delve into Toolpath Labs' mission to enhance manufacturing efficiency, the challenges of transitioning from traditional roles, and the complexities of coding machining strategies. Justin shares his experiences with automation technologies, the potential of AI in machining, and valuable lessons from industry precedents. Plus, get a behind-the-scenes look at the development of their estimating product and a fun story about a dog bed in their shop! Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 232 - The IMTS Ramp Up 2:28:18
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Play Later Play Later Lists Like LikedIn this episode, I catch up with Zap, discussing everything from hiring new team members to tackling complex machining projects. We dive into a unique e-bike project and explore advanced machining setups, Vero-S systems, and the importance of customer relationships. We also talk about dealing with YouTube machining trends, and the challenges of using both old and new equipment. From essential deburring tips to managing shop rust and insights for IMTS attendees, this episode is packed with practical advice and industry anecdotes. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 231 - Jarrett Morgan of Possum Solutions 1:51:54
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Play Later Play Later Lists Like LikedIn this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creating custom cinema camera accessories. Jarrett shares his evolution, offering insights into the intricacies of running a machining business while having another job. We also discuss the influence of streaming services on the film/media industry, humorous and instructive machine maintenance anecdotes, and Jarrett’s quest for organization. Check out Jarrett's IG @possumsolutions ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 230 - Live in the Studio Vol 2 2:03:39
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Play Later Play Later Lists Like LikedIn this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tackling various machining challenges across multiple states. We cover topics like material shortages, fusion design, and complex surfacing projects for knife handles. We also discuss the nuances of machine tool programming, organizing tool cribs, and having extra hands in the workshop. Additionally, we explore workflows, tool setups, and balancing quick turnarounds with quality, highlighting stories and insights on maintaining efficiency, flexibility, and creativity in CNC machining. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 229 - Proteum's First "Intern" w/ Ethan Patane 1:26:22
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Play Later Play Later Lists Like LikedEthan and I catch up after his week at Proteum as our first "intern"! We talk about projects he accomplished, things he learned, and ways Proteum can get better. We talk about the RIT Formula SAE team's recent victory and lessons gained over the years. Check out Ethan's IG @e.patane515 ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 228 - Hiring Joys and Delay Woes 1:35:36
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Play Later Play Later Lists Like LikedIn this episode of Within Tolerance, Zap and I dive deep into our latest machining projects, touching on everything from material shortages to software complications. We investigate the real potential of AI in automating tasks in machining and weigh the hype against the reality. Additionally, we discuss managing diverse machinist personalities and provide insights on employee management and onboarding. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 227 - Justin Brouillette of PDX CNC 1:42:33
1:42:33 Play Later Play Later Lists Like Liked1:42:33
Play Later Play Later Lists Like LikedThis week I am joined by Justin Brouillette from PDXCNC to explore his journey from architecture school to running Portland CNC. We discuss the challenges in custom furniture making, delve into CNC router specifics, and highlight standout features. Justin shares his approach to product development and the role of 3D printing in industrial products. He also discusses his unique strategies for marketing CNC accessories, including the use of ChatGPT. (This description brought to you in part by ChatGPT - Dylan) Check out Justin's IG @pdxcnc ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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Within Tolerance
1 Within Tolerance Episode 226 - Catching Up with Chris Zappettini 1:39:39
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Play Later Play Later Lists Like LikedIn this episode, Chris and I delve into our latest projects and experiences in the last couple weeks. Chris recounts a problematic project involving heat-treated 4140 steel in Delaware and the trials of Camplete for Mill Turns. I talk about updates on the shop's air system improvements and a potential new CMM purchase, emphasizing the ever-evolving nature of manufacturing technology. We also chat about tool longevity, efficient CNC machining, and the advantages and pitfalls of interchangeable tool systems. We also discuss strategies for preventing burnout and achieving work-life balance. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast…
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News and insight from the business world. Download the podcast via the BBC Sounds app.
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The Partnership Economy explores the power of partnerships through candid conversations and stories with industry leaders. Our hosts, David A. Yovanno, CEO and Todd Crawford, Co-founder, of impact.com, unpack the future of partnerships as a lever for scale and an opportunity to put the consumer first.
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It didn’t all change in March 2020. Not really. The UK high street has been in the throes of a gradual revolution for decades. From the rise of ecommerce, to the birth of mobile, social commerce, and a growing emphasis on experience, change has been underway for a while. In fact for many, the pandemic has acted as a wake-up call. Digital transformation was no longer a ‘nice to have’ but a matter of survival. Necessity sparked innovation and customers are enjoying more flexibility and conveni ...
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Where startup founders raise millions and listeners can invest. Host Josh Muccio takes listeners behind closed-doors and into the room where deals are made. Part of the Vox Media Podcast Network.
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Call them changemakers. Call them rule breakers. We call them Redefiners. And in this provocative podcast, we explore how daring leaders from across industries and around the globe are redefining their organizations—and themselves—to create extraordinary impact in today’s rapidly changing world. In each episode, Russell Reynolds Associates Leadership Advisor Hoda Tahoun and former CEO Clarke Murphy host engaging, purposeful conversations with leaders in and out of the business world who shar ...
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Is it best that our food is Local and Organic or Big and Conventional? Our view is “Both, and..” We don’t come to the table with a bias, except that good farming like good food comes in all shapes and sizes. Farm to Table Talk explores issues and the growing interest in the story of how and where the food on our tables is produced, processed and marketed. The host, Rodger Wasson is a food and agriculture veteran. Although he was the first of his family to leave the grain and livestock farm a ...
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