IPC Apex Series, Day 2, Interview 12- Don Dennison The D-Code podcast

40:05

Special Edition of The D Code – Live from the SMTA Star Event We had the rare opportunity to sit down with Dr. Adam Klett of Kaizen and Mike Konrad at the SMTA Star event in Kansas for a jam-packed roundtable episode of The D Code Podcast — and this one went deep! Here are a few highlights you don’t want to miss: EIS > SIR? Dr. Klett introduced us to Electrochemical Impedance Spectroscopy (EIS) — a powerful evolution of SIR testing that uses AC signals to gather far more detailed cleanliness data from circuit boards. It's like the SIR test... with superpowers. Cleaning Isn’t Optional As Mike put it: "You can't be a little clean. You're either clean or you're not." Partial cleaning? Even worse than not cleaning at all. IPC Standards Are Changing IPC removed the “pass/fail” resistivity number now it’s on us to prove cleanliness. That means more testing, more validation, and more data-driven decisions. SMTA’s Future Focused Mission Dr. Klett is leading initiatives to bridge the generational gap in our industry developing young professionals, making technical knowledge more accessible, and building the future of electronics manufacturing. From Fab to Assembly: It All Matters We explored how everything from PCB fabrication chemistry to automated wash systems adds up in the fight against electrochemical migration, dendritic growth, and long-term field failures. This episode is PACKED with insight, especially if you work in PCBA, reliability engineering, or process validation. Tune in if you're curious about the future of board cleanliness testing and what SMTA is doing to build the next generation of industry leaders. #SMTA #ElectronicsManufacturing #EIS #SIR #Kaizen #IPC #PCBA…

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Rev 2.6 Yash Sutariya 35:51

25 days ago35:51

35:51

The Reality of PCB Manufacturing with Yash Sutariya In this episode, we dive into the real challenges facing domestic PCB manufacturing with Yash from Saturn Electronics. We talk about cost-saving design strategies, common mistakes, chemical innovations, automotive applications, and why passion and adaptability are critical for success. From etching processes to the future of automation, this one’s packed with insights you don’t want to miss. 🔹 How to optimize panelization and save costs 🔹 Why collaboration with your PCB shop matters 🔹 What's really changing in flex materials and automation 🔹 Why domestic PCB manufacturing needs your support Listen now and d-code the future of PCB production! #PCBManufacturing #SaturnElectronics #CostOptimization #Collaboration #DomesticManufacturing #Automation #DesignTips…

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Rev 2.5 Dr. Zachariah Peterson 44:51

5 weeks ago44:51

44:51

We sat down with Zach to explore everything from AI in PCB design to the reality of design reviews, miniaturization, and the impact of tariffs on manufacturing. 👨‍🏫 Zach shared how he transitioned from hobbyist to professional, why investing in quality tools matters, and how AI won’t replace designers—but will definitely transform the workflow. 🔥 Highlights: Why design reviews are a goldmine for learning AI’s role in automating tedious PCB design tasks How tariffs are shifting the global manufacturing map The challenge of finding skilled labor in electronics Why continuous education is non-negotiable Inside stories from working with Altium Whether you're an engineer, designer, or just passionate about electronics, this is one you don’t want to miss.…

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Rev 2.4 - Stan Rothschild 40:27

6 weeks ago40:27

40:27

From waste to wealth behind the scenes of metal reclaiming. Ever wondered how discarded solder dross transforms into high-purity metal? Tune in for the secrets! Stan's known as the "solder guru" for good reason he's been deep in the trenches of solder recycling and reclaiming for over two decades. We talked about how his family business was doing sustainable recycling long before it was trendy, turning solder dross and scrap paste. Stuff most people would think was trash into pure, usable metal. He shared some surprising details on how shifting from tin-lead to lead-free solder has complicated recycling and even taught us a few things about why copper buildup affects solder performance on selective solder machines. If you're into PCB manufacturing, PCB Assembly, solder technology, or just enjoy turning waste into something valuable, you'll want to check this one out. Big thanks to Stanley Rothschild from Metallic Resources, Inc. for the chat! #PCB #Soldering #Manufacturing #Recycling #Sustainability…

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IPC Apex Series, Day 2, Interview 16- Jeff Leal 10:13

6 weeks ago10:13

10:13

Jeff Leal from Axxon-Mycronic swings by the set to dispense some knowledge 😉 An interesting talk unfolded as we discussed precision dispensing and coating solutions. The cast found particular value in learning about "right sized" platforms that can allow low volume outfits an entrance into automation via desktop dispensing robots! Sean and Elias took a stroll over to the Axxon booth after this one and got the chance to check out the benchtop THT inspection platform, very innovative stuff! A big thanks to Axxon-Mycronic for supporting the cast and advancing our goals of providing meaningful and fun conversations! #qualitycontrol #inspection #automation #PCBA…

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IPC Apex Series, Day 2, Interview 15- Mike Konrad 15:55

6 weeks ago15:55

15:55

The Podfather 🎤 Our friend Mike Konrad from Aqueous Technologies and the host of The Reliability Matters Podcast, takes an unfamiliar seat as a guest during IPC Apex 2025! Mike's humility won't allow him to accept the credit due to him for mentoring and helping us up on this journey. We converse about podcasting, collaboration, and even a bit about cleaning! Elias , Producer Paul , Sean , and Daniel send a heartfelt thank you to Mr. Konrad for setting us up with all the A/V for this event! These chats were slotted for 10 minutes each, but we found a way to stretch this one longer than LinkedIn can accommodate, so head over to YouTube to check out this, and all 35 interviews from Apex 2025!…

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IPC Apex Series, Day 2, Interview 14- Tim Kang 10:38

6 weeks ago10:38

10:38

⚙️ “It’s not about CPH—it’s about what you get out the door.” At IPC APEX 2025, we sat down with Tim Kang from Hanwha to talk about next-gen automation, and let’s just say—Hanwha isn’t playing catch-up… they’re setting the pace. From dual-lane ovens that run lead and lead-free at the same time, to pick-and-place systems that run two independent jobs simultaneously—we’re seeing innovation that’s pushing the boundaries of what’s possible on the production floor. 🔧 Highlights from the convo: Why CPH is overrated and output-per-day is what really matters Hanwha’s dual-lane reflow oven with independent thermal chambers—run two profiles, two speeds, no cross-contamination A dual job pick-and-place platform that supports multiple conveyor lengths and setups running at once How cart-based feeder systems reduce changeover and operator strain Why North American CMs need high-mix, low-volume friendly systems—not just speed How Hanwha engages with customers post-sale to fine-tune performance and drive continuous improvement It’s not just about selling machines—it’s about engineering solutions that actually fit the real-life factory floor. Big shoutout to Tim and the entire Hanwha team for supporting The D Code Podcast and for continuing to bring disruptive innovation to the SMT world.…

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IPC Apex Series, Day 2, Interview 13- Jason Wahba 12:36

6 weeks ago12:36

12:36

🌎 “It’s not about borders—it’s about building together.” Live from the IPC APEX 2025 show floor, we caught up with Jason Wahba of JW Corporation, who crossed the border (legally 😄) from Canada to talk all things automation, global manufacturing insights, and the future of lean electronics. 🇨🇦🇺🇸 Big thanks to Jason for the Unity Pins—combining the US and Canadian flags—and for sharing some sharp insights from his recent travels through Japan and Taiwan. 🤖 Key takeaways from our convo: Why Asia is pulling ahead in automation—not just SMT, but process-wide, including low-cost cobots and automation strategies that start at the quoting phase How their “automate first” mindset allows them to price competitively, scale faster, and defend against competition long-term The biggest roadblock to adoption here? Not just cost—it’s the lack of implementation knowledge Why lean manufacturers like us can’t afford not to automate, even in high-mix, low-volume environments Why collaboration across borders and competitors isn’t just possible—it’s essential to grow the entire industry Jason brought international experience, practical advice, and a heavy dose of humor—including a salute to his $40 Harbor Freight conformal coating setup 😆 This one was part community, part case study—and all heart. Thank you, Jason and JW Corp, for supporting the podcast and the mission of growing this industry together.…

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IPC Apex Series, Day 2, Interview 12- Don Dennison 11:19

6 weeks ago11:19

11:19

You don't last 30 years in this industry unless you do things right! Don Dennison grabs the mic in a show floor interview with Elias , Sean , and Daniel at Apex 2025. Don is in the elite camp of folks who have attended all 25 IPC Apex Expos! We converse about the important role Technical Reps play as a conduit between their regional clients and national brands. We also had a bit of a laugh talking about the evolution of sales techniques from cold call into the digital era. Enjoy! #NEWTWORKING #SOLUTIONS #SMT #PCBA…

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IPC Apex Series, Day 2, Interview 11- Jessica Molloy 9:50

6 weeks ago9:50

9:50

"Nothing we design, nothing we make, is worth anything if no one buys it" Enter Jessica Molloy from Asteria Sales & Marketing ! We chat about two key points that may resonate with you: Breaking Down Barriers: It's great to see younger professionals in electronics confidently approaching senior figures. This willingness to connect, ask questions, and learn from experience is a major cheat code for growth and innovation within our industry. We all stand to gain if we continue to foster environments where this intergenerational knowledge sharing thrives! The Veterans in our industry are so willing to chat and share their knowledge. I have heard from more than one OG, that they have seen their enthusiasm and zeal for the space, restored by mentoring the next generation. The Power of Sales & Marketing: Jessica also emphasizes the critical role of sales and marketing alongside our talented design and production engineers. Bringing our products to market requires strategic communication, understanding market needs, and building strong relationships. It's a team effort, and every function is essential for success.…

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IPC Apex Series, Day 2, Interview 10- Denis Barbini 10:15

6 weeks ago10:15

10:15

Who do you call when you need root cause analysis due to PCBA related failures? Your clean chemicals provide, naturally... Denis Barbini from ZESTRON Americas mans the interview seat aside Daniel , Elias , and Sean at IPC Apex 2025! Denis shines a light on some surprising support Zestron is providing its partners, the cast was genuinely in awe of the unexpected role Denis and Co. are playing in the field! Problems and solutions, listen now! #SMT #FAILUREANALYSIS #PCBA #CLEANING…

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IPC Apex Series, Day 2, Interview 9- John Mitchell 12:16

6 weeks ago12:16

12:16

Mr. IPC himself, John W Mitchell joined The D-Code Podcast at APEX 2025. Right off the bat, he flipped the script and started the interview asking questions of us. (We got our chance to ask him questions too!) Topics like apprenticeship, which is an exciting program the IPC is sponsoring to help foster the next generation of electronics manufacturing talent. There are apprentice and pre-apprentice programs available. He also showcased how standards get developed- you can get involved! John was very candid about all things electronics and how to create an atmosphere of partnership. Elias Malfavon Jr. , Sean Kincaid , Producer Paul , and Daniel Stanphill extend our sincere gratitude once again to the IPC for being an amazing partner to us! You can also view this video on our YouTube page. Please hit like and subscribe and stay tuned for new episodes coming soon!…

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IPC Apex Series, Day 2, Interview 8- David Ly 9:43

6 weeks ago9:43

9:43

How smart is your storage? Inovaxe extraordinaire David Ly joined us to talk about the solutions they have for the PCB assembly world. And let me tell you- They have a lot! 🎧Listen to learn about the smart racks and integration into your ERP/MRP software 🎧 This was another interview where it was hard for the guest to try and talk about their own product because the hosts could not keep their excitement contained. Can you imagine receiving and storing your parts in seconds? Can you imagine selecting your kit and all the parts you need light up on the shelves so you know what to pick? Or how about all the inventory data automatically linked from pick and place usage to your shelves? There are too many advantages to list here, listen to this fun conversation to hear more of them! As always, we thank our audience for listening and please remember to subscribe to our YouTube page and follow us on LinkedIn for more!…

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IPC Apex Series, Day 2, Interview 7- Gayle Towell 10:57

6 weeks ago10:57

10:57

Gayle Towell brings the education. Seriously, between two (2!) Masters degrees, teaching, and scientific journalism, she is an explaining machine! If you are newer to surface mount and want to learn more about the miniaturization of solder paste and stencil thickness, this interview really gives a great overview. Learn how solder balls are made, how they interact with stencils and the process of selecting what Type of paste to use. Join Sean Kincaid and Daniel Stanphill as they get schooled together by Gayle and Elias Malfavon Jr. , with his stencil expertise and customer feedback he obtains to consistently drive best practice improvements. Many people are out here working with area ratio and stencil thickness as their primary concerns. When you start getting into the smaller apertures on the thinner stencils, rather than focusing just on the 5 ball rule for width of aperture, you have to start considering the height of the aperture as well. Imagine dealing with such small apertures that Type 3 solder balls are actually taller than the height of the stencil, leading to shearing effects and insufficient transfer. Also, if you love sharing and teaching about SMT concepts, you just might have a superpower you didn't know about... Gayle knows hers! #smt #pcb #problemsandsolutions #solderpaste #pcbassembly…

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IPC Apex Series, Day 2, Interview 6- Phil Marcoux 14:44

6 weeks ago14:44

14:44

The Father of Surface Mount Technology.... Let that sink in for a moment. Phil Marcoux was gracious enough to join Elias , Daniel , and Sean for an amazing conversation starting with the contested beginnings of SMT and working up to AI and it's applications in the EMS world. Phil makes a fascinating comparison between the introduction of SMT into PCBA and where we are currently with AI He also gives praise to Sean for a recent novel idea he had during a meeting they both attended. It was truly a privilege to sit with Papa SMT, 10 minutes was no where near enough time for our inquisitive minds. Fortunately Elias may have a touch of salesmanship in him, as he asks for the sale via an on film request and acceptance from Phil for a full length Podcast episode in the near future! #SMT #PCBA #AI #LEGEND…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 5- Debbie Carboni 10:14

6 weeks ago10:14

10:14

Daniel Stanphill friend, Debbie Carboni , joined us to talk about the science they are working on at KYZEN Corporation to help people in the PCBA space. Do you use IPA in your under stencil cleaning process? Do you always use a wet pass or do you sometimes use a dry pass? She can tell you how to stabilize your processes through chemistry. They can monitor processes in real time and help you detect problems before they exist! Sean Kincaid shares a testimonial of Kyzen's thorough work instructions for how to properly prepare the cleaning system to make a chemistry switch. Also the final results on the boards being washed with the chemistry from Kyzen are beautiful. Daniel was quick to back up Sean's testimony with his positive experience getting help from Kyzen when Aurora first got their cleaning systems up and running. Also, don't miss Elias Malfavon Jr. giving Debbie a tag line she can use and tell us if you liked it! As always, please go to our YouTube page and subscribe so you can see not just the APEX videos but all of our new releases also!…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 4- Don Jeka 10:58

6 weeks ago10:58

10:58

Don Jeka Producer Paul here. This was a really fun one to witness. I get to see the guys geek out behind the scenes about SMT/PCBA technology frequently before and after recording regular episodes, but they do their best to keep the official podcast from ever feeling like a commercial. That said, we purposely bring on people who are doing cool things and it happens after we end the recording from time to time. This was so fun because @ Don Jeka barely had a chance to discuss his "Solutions" here. @ ESSEMTEC USA drives their innovation with dedicated work with actual users of their products. You can see the impact as well. @ Sean Kincaid & @ Daniel Stanphill from the process engineering perspective were so thrilled to discuss the features of these products, they stepped all over him explaining the "Problems" being solved by each new solution. Even during this interview, they learn new things about this already available equipment that seem so "next gen" they are surprised and break the 4th wall to talk to you, the viewer, about their genuine excitement! Come along and learn with them from Don about what is possible now with "current gen" equipment. Oh, @ Elias Malfavon Jr. was there, too. He added some relevant stuff in about stencils and screenprinting. If that's what you are here for, you won't miss out in this one. ;) #smt #pcba #ems #problemsandsolutions…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 3- Jake Benz 10:43

6 weeks ago10:43

10:43

Sharks with laser beams and pizza cutters, what are we talking about here?? Jake Benz (AKA runner up in the Best Mustache in the EMS world) Joins Sean , Elias , Daniel to discuss laser depaneling technologies and the benefits over the techniques of yesteryear. We also touch a bit on stencil lasers and assist gasses used in the cutting process! If frayed and delaminated FR4 is your problem, watch this!…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 2- Judy Warner 12:38

6 weeks ago12:38

12:38

73% of Engineers are listening to Podcasts 😳 Judy Warner dropped this nugget while chatting with Daniel , Elias , and Sean during hashtag#IPCAPEXEXPO2025 . Judy has been a great friend of our Podcast, freely sharing her know how and experiences gained through her 7 years behind the mic. We chat about Judy's storied career in our space and the "pre China" glory days of North American EMS. We also touch on Judy's self proclaimed "accidental" entry into the Podcast space, if you ask us The EEcosystem is a pretty beautiful accident! Enjoy! hashtag#SMTA hashtag#PCB hashtag#PODCAST…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 1- Gene Weiner 10:56

6 weeks ago10:56

10:56

Gene Weiner , the legend himself, takes some time to discuss current challenges and opportunities in supply chain management, sourcing, cost changes coming from trade agreement changes, and as it is 2025, of course we discussed AI! Sean Kincaid , Daniel Stanphill , and Elias Malfavon Jr. were schooled in this one! Gene is at the top of his game, keeping on his toes and doing all he can to continue his mission of improving our collective experience as manufacturers, here and abroad. If you are already familiar with Gene's career and think you don't need to watch this one... you are wrong! ☺️ When asked about their careers, many people default straight to company names and positions held. Gene, excited as always by the industry, starts by sharing the first projects he worked on and the specific elements they were trying to achieve. It is fascinating. Don't forget to follow us and if you head over to the Apex Playlist on YouTube and subscribe, you will get notifications of new videos before we post them here! 😍…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 18- Jeremy Orbach 10:03

7 weeks ago10:03

10:03

At least if you know how to use it, and that's what @Jeremy Orbach from @Omron is trying to help teach people. Don't turn your inspection equipment into just an expensive conveyor! He talks in this conversation about how to turn data into improved processes and realize results in days, not months or years. Do you have a desire to drive towards a zero defect process? If so, you should really get in touch with Jeremy! Check out this conversation along with all the others from APEX on our Youtube channel or anywhere you stream audio 🎧 #pcb #pcba #smt #AOI #SPI #pcbinspection #data…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 17- David Kruidhof 10:44

7 weeks ago10:44

10:44

D-Code veteran, and our network X-ray Guru, David K. sits down to talk all things X-rays! We discuss the X-ray applications within the PCBA space, and how the need for advanced 3d imaging is and will only continue to keep growing. And Because it's The D-Code Podcast, we take a detour and discuss non PCBA applications (Read chicken and bricks !?!) Don't miss this one!…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 16- Mark Mankoura 13:48

7 weeks ago13:48

13:48

Our friend Mark Mankoura of AT&A joins us for a process related chat. We also discuss how EMS is often a generational trade, and how Mark has seized the opportunity his family's CM business has afforded him. Enjoy this conversation with our buddy from the north!

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 15- Fraser Shaw 14:02

7 weeks ago14:02

14:02

Watt a pleasure it was catching up with Fraser Shaw from Watt Laser ! Fraser joined The Cast at IPC Apex 2025 to chat stencil inspection, laser welding, and laser cutting. Watt's SMT Stencil focused quality control platforms are a quantum leap in ease of use and effective detection of not only defects, but also process variance! (Full disclosure, Elias is the happy owner of their SE12PRO platform!) Watt is also leading the charge in purpose built stencil laser welding systems, if you haven't seen a Watt welded step, check out my profile for some recent posts highlighting this technology.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 14- Matt Argyris 12:18

7 weeks ago12:18

12:18

We actually called Matthew Argyris at Europlacer in the middle of a pod recording (at like 10 pm his time) and perhaps even crazier he answered and agreed to join the podcast impromptu and answer some of our printing questions. He was a little more prepared for this conversation at IPC Apex 2025 ;) Matt is an expert at communicating how the machine works and can teach anyone how to use it. Even remotely he can walk you through anything you need from software through hardware, and also some best practices. Probably the single biggest reason I would endorse a screen printer from Europlacer is Matt Argyris.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 13- Jay Patel 9:49

7 weeks ago9:49

9:49

Sean's fellow Michigander, Jay Patel of Amtech, joins the Cast at IPC Apex 2025. The conversation revolves heavily around Vapor Phase reflows and its benefits and applications. Enjoy!

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 12- Eric Bruner 10:57

7 weeks ago10:57

10:57

During the IPC APEX 2025 event, The D-Code Podcast hosted a compelling interview with Dr. Eric Bruner from Aculon, shedding light on the company's cutting-edge surface modification technologies. The conversation delved into Aculon's diverse range of hydrophobic, oleophobic, and other functional coatings, emphasizing their applications within the electronics manufacturing sector. Dr. Bruner highlighted Aculon's focus on creating innovative solutions that enhance performance and reliability, particularly in challenging environments. Discussions included novel coating applications to protect sensitive electronic components from moisture, contaminants, and corrosion, and the importance of these coatings in the continued miniaturization of electronic devices. The podcast also touched upon Aculon's ongoing research and development efforts, revealing their commitment to pushing the boundaries of surface modification technology.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 11- Timon Ruban 10:04

7 weeks ago10:04

10:04

Timon Ruban joins The D-Code Podcast, the visionary founder behind Luminovo, a revolutionary platform transforming the electronics supply chain. He'll be diving deep into how Luminovo leverages AI to streamline procurement, automate quoting, and foster seamless collaboration among suppliers, designers, and manufacturers. With a mission to modernize an industry often plagued by inefficiencies, he'll share insights into the platform's ability to aggregate critical data, reduce costs, and accelerate time-to-market. Prepare to discover how Luminovo is reshaping the landscape of electronics sourcing, directly from the mind that brought it to life.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 10- Elias Malfavon Sr. 11:09

7 weeks ago11:09

11:09

How many people active in the SMT world can say they produced products for solder paste deposition when the best available technology was screen printing, with an actual woven mesh screen! Elias Sr. joins the younger model along with the rest of the cast to discuss the evolution of the SMT Stencil industry over his nearly 40 year career.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 9- Megan Wendling 9:54

7 weeks ago9:54